Automatic automatic spraying equipment scheme and technical description for automatic wooden doors.
Equipment prototype drawing
一、The operating principle of the equipment and the main spraying process
1. This equipment adopts the principle of simulated manual spraying, which can complete the spraying processing of all sides of the wooden door at one time, and adopts embedded industrial computer and color LCD display, which can be used for primer, topcoat and other processes.
二、Advantages of machine spraying
1. Using four-wire resistive touch screen, simple and easy to understand, only need to enter the length and width of the wooden door, automatic switching to complete the program editing, no special skill requirements for the operator (if it is a special-shaped product, you must enter the appearance of the special-shaped product size parameter programming, stored in the computer, you can produce).
2、The equipment adopts rotary automatic feeding mode processing, which can be processed and operated for 24 hours at full load, with fast production speed and an output of 160-240 doors 8/hour.
3、The motor and guide rail imported from Japan are adopted, with high running accuracy, which can ensure the uniform speed of the gun and the uniform spraying, and it is not easy to have mechanical failures.
4、Do not spray too much, leak spray products, save paint, not easy to sagging, not enough oil, orange peel and other phenomena
5、Assemble 2 sets of oil pipes to complete the face oil spraying at one time.
6、For special special-shaped plates, it can also be sprayed reasonably according to requirements, and the angle of the spray gun can be flexibly adjusted according to the spraying requirements.
三、System composition
1、This equipment is composed of one set of computer main control system, five sets of servo motors, one set of rotary automatic feeding system, two sets of oil and gas pipeline systems, and two spray guns.
2、Each spray gun and oil and gas circuit can be independently controlled by the computer, so as to realize flexible angle conversion and reasonably arrange the number of gun handles to be switched on and off.
Technical parameters of the equipment
Scope of application: suitable for all kinds of solid wood doors, solid wood composite doors, steel wood doors and all kinds of doors and windows.
Types of paint:PE、PC、PU、UC、XU、UV、Water-based paint.
Processing width | 1.1M |
Processing length | 2.5M |
Processing thickness | 0.15M |
Gun mount lifting range | 0.35M |
URotary shaft | 0—360 |
Gun angle | ----20—100 |
Turntable | 180 degree exchange |
Operating air pressure | 0.6MPA |
Air flow | 700---900L/MIN |
Exterior dimensions of the machine | 4500x2300x2500mm |
The total weight of the machine | 1800kg |
The speed of movement of the gun | 0----1800MM/S |
Total servo motor power | 4KM |
Air consumption | 700-900L/MLN |
Adopt power supply | 380V50HZ |
Types of paint | PE.PU.UV.Water-based paint |
Standard Configuration:
1. Pneumatic rotary double-station feeding, touch mode display: adjust fault display, running speed, reciprocating speed, correct parameters, display working status;
2.The spraying drive device is precisely driven by Japanese servo motor to ensure the accuracy of painting.
3.The programming modes are: point-to-point, numerical input
4.Chinese digital programming, only need to input the size parameters of the workpiece and the number of times of painting, the painting program can be automatically generated.
5.High-speed silent guide rails are adopted
6.The side of the machine is equipped with a glass observation window;
7.The spray gun carriage is made of aluminum alloy gun mount, which is adjustable horizontally 360 degrees and vertically 90 degrees;
8.Automatic lubrication and oil supply device with guide rail.
9.emergency stop and safety emergency stop device;
10.The machine is equipped with overload protection function;
11.Inlet pressure with pressure adjustable display table;
12.Each group of spray guns is equipped with an adjustable display table for independently adjusting pressure and blowing air pressure;
Basic configuration:
serial number | project | Name/Specification | Brand territoriality | remark |
1 | Control system | Motion controllers | Wan Ti | |
Teach pendant | Color touch screen | |||
Servo drives | Huichuan | |||
Servo motor | Huichuan | |||
2 | Electrical configuration | Main electrical components | Schneider | |
3 | Pneumatic configuration | The main pneumatic components | Airtac | |
4 | Transmission system | Timing belts | Mex | |
Linear guides | TBI | Made in Taiwan | ||
5 | Oil supply system | 2 spray guns | mingli | caliber1.2 |
1 diaphragm pump | mingli | |||
6 | tool | 1cover | Installation, maintenance, repair |
Technical parameters:
serial number | The name of the project | Specifications | remark |
1 | Maximum product size |
2.5×1.1×0.15 M
| Length*Width*Thickness (including spray edges) |
2 | Gun caliber | 0.8/1.0/1.3 | |
3 | The speed of the gun movement | 0~1500MM/M | |
4 | Barometric power | 0.6MPa | |
5 | Total device power | 4KW | |
6 | The equipment weighs about much | 1800KG | Subject to actual conditions |
We trust that our experience and intimate knowledge of this line will entitle us to your confidence.